I decided on cleaning my laptop fans today, which I've been procrastinating for about a year now because of this one screw. But I just can't seem to open this with my screwdriver, since whatever I did back when I last opened it it's nearly circular now. Is there a way to unscrew this?
They make screw extractor bits with thread that winds the opposite way from the screw itself so that the bit drills into the screw while turning counterclockwise, but I don't think that's worth bothering with here (and I've never seen an extractor small enough). Just drill the head off with a normal drill bit. The body will stay stuck in the hole, but you'll be able to take the cover off and laptops are usually held together by so many screws that a missing one won't cause problems.
Old life hack that occasionally works for this is to use a rubber band. Grab a rubber band wide enough to cover the screw head, push the screwdriver into the screw through the rubber band, and pray it has enough grip to twist the screw loose. Good luck with whatever method you use.
Thank you. This is always in the list of handyman hacks, and using a rubberband has never worked for me either. I'm convinced 90% of the people recommending it are just repeating what they've heard and haven't actually tried it.
Old Nintendo security screws were easily overcome by melting the end of a pen tube (the clear plastic Bic's were always my preference), and jamming it in there holding it still while it cooled. Could work in this case.
Put a rubber band between screwdriver and screw, otherwise the other things already stated like CA glue, filing a flathead groove, or drilling the cap off
in the future use the appropriate sized driver and retire drivers when they become stripped
The rubber band trick is great, and very low effort/cost. I want to say, though, that it can take substantially more force than it looks like it should on small screws like this. You also don't have to use something shaped for the original driver of the screw. With the rubber to help it, a round cylinder a little smaller than the head of the screw can work very well.
If you have a Dremel, grind a slot into it and unscrew it.
If it has a hard backing, you can place a flat head screwdriver on it, give it a few taps, apply loads of pressure and turn it out.
If none of these are possible, a drop of CA adhesive on the screwdriver head, push it against the screw, make sure there is no excess leakage, then use a quick set spray. Once the screw has been turned out, use acetone to remove the glue.
If all of this fails, you gotta drill it. A hand crank drill, and a left handed bit. People seldom have these, so I assume this is your last resort.
Final bit of advice, hit the screw head a couple of times before you try any of these as it loosens the screw a tad. Also, sharpen an old screwdriver tip to just the width and thickness of what is left of the screw head slots. You should be able to find one that is already this size in those screwdriver tip sets
If you have a Dremel, grind a slot into it and unscrew it.
This has saved my ass many times. I keep one of those diamond coated wheels on a spare cutoff mandrel already mounted up pretty much specifically for this purpose.
Harbor Freight has a pretty cheap left handed drill bit set that is sometimes a lifesaver in these situations. Many times I just start drilling it with the left hand bit and often the bit grabs and unscrews the screw before even getting to the phase of trying the screw extractor on it. Sometimes not.
Do you have a large Philips bit (like #3 or #4, the largest one that will fit in whats left of the screw)? You could try using that and tapping the end with a hammer (not too hard since its plastic) while gently twisting it. This usually shocks the screw and breaks it loose.
Take the drill bit out of your drill. Open the chuck up all the way and place it over the screw. If there is enough screw head there you might be able to grab it with the drill and just unscrew.
Edit: looking at the other picture makes me think it is recessed and that wouldn't work then.
I once had a screw on a laptop that wouldn't unscrew and eventually somewhat lost its shape. I had asked my uncle for help, who gave me the solution. I think it was slightly less bad than this, but it might help:
Apply WD40 around the edges of the screw, such that it could enter the hole
Apply it to the screw head
Hold your screwdriver in the hole and gently tap it with a hammer a couple of times
Slowly attempt to screw it out, whilst applying firm downward pressure on the screw
Note that the amounts of WD40 you have to apply are tiny. We're talking drops of the stuff. It might be best to attempt to spray something else, and use the residue on the nozzle to apply it
That usually works, however you need too much force to press the torx bit into the hole to do that on sensitive electronics. That screw is probably only threaded into plastic.
Pretty much this - depending how much surface area and how good the glue is you might get it or you might snap that right off too. If it fails the next step is to carefully drill the screw out. A somewhat riskier operation but itll get it open
Seconded. I've loosened many shredded screws this way.
Also, one can use a hack saw or similar to cut a slit into the screw head, that way you're more or less guaranteed to fit a flathead driver properly.
I do have a gigantic flathead but it doesn't exactly fit, though I will get one in the morning and try out your advice if I can't get it out by then. Thank you!
Get something like this, but look for something that uses a 1/4” hex end for using it with a regular bit driver screwdriver if you don't have a drill that can go slowly in reverse.
I prefer the rubber band trick first but usually when I get them down to this point I'll use a smaller flathead from a jeweler set, see if you can find something that fits in between the two opposing tines of the Philips
I will check out a hardware store in the morning, didn't really know about those, thanks! Though is it a tiny bit possible to get this out in some kind of DIY way too?
If its big enough, try the rubber band trick to get some grip.
If its a tiny electronic screw, you'll have to very carefully coax it out with either some needle nose pliers by gripping the outside, or by using a slightly larger screwdriver head and ensuring it doesn't spin (very tricky, easy to strip screw further, using rubber band here might also help).
If the case can handle it, you can use the larger head and give it some decent amount of pressure to make sure it doesn't spin when you turn. Again be careful, because pushing too hard could break the case.
You might have to inch it fractions of a turn at a time to make sure it doesn't break, so it'll take a while before it becomes loose enough to spin out by hand.
From the two photos you've posted, it looks like there's a little bit of the grooves left in the top of the screw, but not enough for your screwdriver to grip.
Try the rubber band trick first, mainly because it doesn't cost you anything other than a rubber band to try. The combination of the little bits of the grooves and the grip from the band might do it.
If it doesn't, a sacrificial screwdriver might work. You basically need to file off the pointy tip of the screwdriver until it can reach what's left of the grooves, and unscrew it with a bit of downward pressure.
The same thing happened to me..... Luckily it was one of screws on the outer edges of the thermal housing. HP's screws are such dogshit that they get easily stripped. I tried everything from rubber band to superglue. Eventually I had to drilled the screw head away.
Maybe try using a file to make flat sides on the outside of the head so you can use a wrench on it? (Not sure if that would be better or worse than the Dremel/slot idea... you would risk scratching the surface of the object it's on.)
If you didn't have a Dremel, try channel lock pliers or vise grips. It's not going to be in there right and rusted or anything, you just need something to grip it.
If you have one of the other screws, and you're dead sure it's the same size, you can use a tiny drill bit that is the size of the screw's shaft minus the threads. Careful drill through the center. The Phillips divit should center your bit.
You might only use this after trying the others here.